The Road Crew XL-erates!

A close-up view of two toy cars on a model racetrack, featuring a red car racing against a beige car, with a row of colorful model cars in the background.

Well, another weekend and another weekend working! Yet again, I had to spend half my Saturday in the office playing catch-up on stuff I couldn’t get done during the week due to various extended troubleshooting sessions and other types of issues that always arise in an engineer’s life, leaving only Sunday for chores and house maintenance. That’s left little time for the hobby, but I’ll drop at least one post this weekend showing an update to The Road Crew that I think is worth presenting!

Two toy car models, one red and one beige, inside a clear plastic zip bag placed on a black background with text.

Restoring old damaged Thunderjets can be a tricky business: you always have to wonder how far you should go with it. As I’ve mentioned several times, I have become quite proficient at fabricating replacement screw posts-something I was once convinced couldn’t even be done. Since then, I’ve learned a few other tricks, but most of those require the use of “donor cars.” The problem with that is that the donor cars themselves are difficult to come by, because the things on that are usually damaged – meaning the A and B pillars or the rear wheel wells­ – are exactly the kind of things that turn a body into a parts car in the first place. I mean, if you had a ‘69 Charger with the rear wheel wells carved out and then you found another one with good wheel wells that you could theoretically use to cut up to repair the wheel wells on the other car, then the question arises: why wouldn’t you just save the parts car?

A close-up image of two vintage toy cars on a wooden surface. The car on the bottom is bright red, while the car on top is a beige color.

Every case is different, of course: sometimes there’s an exceptionally rare color that you’re trying to preserve, and you might take parts from a more common color, although then you’re painting those replacement parts….which de-values your original. In other cases, you might get really lucky and find a car in a junk bin that is pretty much destroyed, but still has the part that you need: as in, good wheel wells, but with the top torn off of it or something. But this is a rare situation; I have found that, often, it might be best to leave a slightly damaged car in the condition that you find it in after doing the appropriate cleanup and working as best you can with what you have.

Two toy cars, a beige one and a red one, positioned on a black track with various other toy cars in the background.

That was the route that I decided to take with this pair of ‘67 Ford Galaxie XL 500 fastback coupes. I found these for sale as a pair at what I thought was a pretty reasonable price, but as you can see, they are both suffering from the common A/B pillar damage. Using extreme care and patience, I was able to tweak what remained of those posts back into place as well as possible. They are still obviously bent, but the rooflines on both cars now look right, and a replacement window insert for one of them solved the broken glass problem. The other car was missing a rear bumper, which I was also able to obtain as a correct reproduction part.

Since both of these were delivered without chassis, the combination of providing my own, plus a couple of replacement parts, bumped up the price of these quite a bit, but I still think I’m ahead, and this is a body that I needed more of in my collection, because 2 of the previous 3 that I have are both imposters in a manner of speaking, although in different ways

The orange car is from the 2nd haul from Performance Slots and Hobbies in 2021. It is a reproduction made by a very skilled craftsman. I’m not sure who made it, but it looks almost exactly like the real thing other than being molded in a color that the original was never made in. The blue one is an Aurora original, but not a Thunderjet: I did an extensive and detailed post on that car here.

A close-up view of a toy car track featuring a beige car in the foreground and a red car nearby, surrounded by a variety of colorful toy cars in the background.

In contrast, this red and tan pair were both original Thunderjet slotties that needed no trick modification to the screw posts, or anything else, to mount just fine on an original chassis.

A vintage toy car model in cream color, viewed from the rear, showcasing its distinctive tail lights and design details.

Both of these bodies needed a lot of polishing to remove surface scratches – the tan one far more than the red one – and both needed a little touching up to the chrome on the sides. For the tan car, I wound up using my last available closed rivet chassis, which is not a great runner, but it does OK even if it’s slow. The red one got a newer open rivet chassis that is much “perkier” on the track, and as a result, it got a set of JelClaws for the rear, since this car’s long tail gives it a tendency to slide out copiously in the turns. Since the tan car was the more distressed of the pair, I elected to leave the somewhat delaminated wheels on the chassis-at least for now-to embrace that “old beater” look. I may revisit this decision later, but for now, it stays.

A collection of toy cars in various colors lined up beside a miniature road.

Lined up beside my other stock original, a nearly pristine yellow version, this makes a nice color rainbow in the section of the Road crew parking lot shaded by the corkscrew!

A collection of toy cars in various colors lined up on a surface, showing a yellow, red, green, gray, and blue vehicle among others.

So there’s the update from Drag City for this weekend, but I’m happy to say that a long Whale Hunt has just been ended successfully, and I’m about to add a rare one to The Crew next… I’ll show you that one too after a little bit of cleanup, coming up soon!

Two toy cars, one red and one beige, positioned on a curved racetrack with various other toy cars visible in the background.





2 thoughts on “The Road Crew XL-erates!

  1. Very cool post! Have you ever used any plastic repair epoxy products? I haven’t but was curious to try that with some of my broken promo model cars. The broken window pillars on yours made me ask. Restoring these cars is like restoring an old house in that you can go as far as you want. Me being me, I have to go all the way. The work you do with these cars is so cool and I’m glad you could spend a little time. Progress on the construction on mine has been slow but it’s coming together.

    1. Good question: at the tiny scale I’m working at, I haven’t found much use for epoxy or any of the “plastic welding” technologies out there. I have found the best utility in super glue (high quality brands only, I use LocTite), and a combination of super glue with baking soda to fabricate extremely small parts like roof posts. Its painstaking work but with some practice you can get good at it. One of the biggest problems with plastic repair is painting the repairs to match: getting the right color paint is nearly impossible; you never truly match the original color of the plastic, so some evidence of the repairs is always going to be there. A restored plastic T-Jet will never look truly original, it will just look “competently repaired.”

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